P: E84 Parallel I/O handoff signaling

The biggest single gap I called out in the GEM300 audit — closed.
E84 is the digital handshake between AMHS (Automated Material
Handling System) and the equipment for carrier load/unload.  Unlike
the rest of GEM300, this isn't SECS messaging; it's a fixed set of
ten parallel boolean wires that follow a strict sequencing protocol
(E84-0710 §6.3).

Adds:
  E84Signal enum     CS_0/CS_1/VALID/TR_REQ/BUSY/COMPT/L_REQ/U_REQ/
                     READY/ES
  E84SignalSet       10-bit bitmap with bool get/set
  E84State           Idle / CarrierPresent / ValidAsserted /
                     LoadReady / UnloadReady / Transferring /
                     Complete / EmergencyStop
  E84StateMachine    re-evaluates state on every signal change,
                     observable via set_state_change_handler

Joins EquipmentDataModel as `e84` (top-level — there's one per tool,
not per port).  ES (emergency stop) dominates regardless of other
signals; COMPT and BUSY override the VALID-handshake states.  Same
FSM drives real opto-isolated I/O lines (when wired through an
asio digital input adapter) and the back-to-back test simulation.

Six test cases cover the full load handshake trace (six transitions,
including the transient LoadReady-after-BUSY-drops state), the
unload variant via U_REQ, ES dominance + recovery, reset(), and
no-op suppression for idempotent signal writes.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
This commit is contained in:
2026-06-08 09:17:17 +02:00
parent 564bd47132
commit 0e832d6ff7
5 changed files with 288 additions and 0 deletions
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#pragma once
#include <cstdint>
#include <functional>
#include <optional>
#include <string>
// E84 §6 Parallel I/O — the digital handshake between AMHS (Automated
// Material Handling System) and equipment for carrier load/unload.
//
// E84 is signal-level, not SECS: ten parallel boolean wires between the
// AMHS robot and the equipment, sequenced in a strict handshake. This
// FSM models the signal bitmap and the handshake state, accepting
// signal-change events as input and exposing state transitions for
// observation. Real wiring uses opto-isolated 24V lines; we abstract
// it as bool getters/setters so the same FSM drives both real hardware
// and back-to-back testing.
namespace secsgem::gem {
enum class E84Signal : uint8_t {
CS_0 = 0, // AMHS -> equip: carrier stage select 0
CS_1 = 1, // AMHS -> equip: carrier stage select 1
VALID = 2, // AMHS -> equip: handshake start
TR_REQ = 3, // AMHS -> equip: transfer request
BUSY = 4, // AMHS -> equip: transfer in progress
COMPT = 5, // AMHS -> equip: transfer complete
L_REQ = 6, // equip -> AMHS: load request (port ready to receive)
U_REQ = 7, // equip -> AMHS: unload request (port ready to release)
READY = 8, // equip -> AMHS: ready
ES = 9, // either direction: emergency stop
};
const char* e84_signal_name(E84Signal s);
// 10-bit signal bitmap with bool get/set.
class E84SignalSet {
public:
bool get(E84Signal s) const {
return (bits_ & (uint16_t{1} << static_cast<uint8_t>(s))) != 0;
}
void set(E84Signal s, bool v) {
const uint16_t mask = uint16_t{1} << static_cast<uint8_t>(s);
if (v) bits_ |= mask;
else bits_ &= static_cast<uint16_t>(~mask);
}
uint16_t raw() const { return bits_; }
void clear() { bits_ = 0; }
private:
uint16_t bits_ = 0;
};
// E84 handoff handshake state (E84 §6.3). Names are short for log
// readability; semantics in comments.
enum class E84State : uint8_t {
Idle = 0, // no signals asserted (or carrier absent)
CarrierPresent = 1, // CS_0 or CS_1 asserted; no VALID yet
ValidAsserted = 2, // CS && VALID; equipment hasn't acknowledged
LoadReady = 3, // VALID && L_REQ; ready to receive carrier
UnloadReady = 4, // VALID && U_REQ; ready to release carrier
Transferring = 5, // BUSY asserted; transfer in progress
Complete = 6, // COMPT asserted; AMHS reports done
EmergencyStop = 7, // ES asserted
NoState = 255,
};
const char* e84_state_name(E84State s);
class E84StateMachine {
public:
using StateChangeHandler =
std::function<void(E84State from, E84State to, E84Signal trigger)>;
E84State state() const { return state_; }
const E84SignalSet& signals() const { return signals_; }
bool signal(E84Signal s) const { return signals_.get(s); }
void set_state_change_handler(StateChangeHandler h) { on_change_ = std::move(h); }
// Apply a single signal change. Re-evaluates the handshake state
// and fires the change handler on transition. Order of signal
// changes matters for the AMHS-equipment handshake; the FSM accepts
// any order and just reports the resulting state.
void on_signal_change(E84Signal s, bool value);
// Convenience: clear all signals; resets state to Idle.
void reset();
private:
void reevaluate(E84Signal trigger);
E84SignalSet signals_;
E84State state_ = E84State::Idle;
StateChangeHandler on_change_;
};
} // namespace secsgem::gem