Commit Graph

55 Commits

Author SHA1 Message Date
raphael cf230d4119 chore(phase0): name validation, golden frames, daemon into library tree, TSan daemon lane
Item 8a — ConfigValidator warns on non-identifier variable/event/alarm/
command names ([A-Za-z_][A-Za-z0-9_]*): language bindings expose names as
kwargs/attributes, so 'Chamber Pressure' would be unusable in the planned
Python client. Warning not error — the wire doesn't care. Tested (4 warning
sites + good-name negative).

Item 4 tail — golden frames for S5F1 (Binary ALCD / U4 ALID / ASCII ALTX)
and a composed S6F11 (the production-critical report shape), bytes hand-
computed from E5 encoding rules: external pins on message composition.

Item 7 — equipment_service.hpp moved to include/secsgem/daemon/ (apps/
include-path hack removed) and a TSan daemon lane added locally + in CI.
tools/tsan.supp suppresses races whose accesses sit entirely inside the
UNinstrumented system libgrpc/libgpr/libabsl (epoll wakeups, absl Mutex
GraphCycles bookkeeping); our frames stay fully checked. The lane earned its
keep on first run: it caught a REAL threading-contract violation — a daemon
test reading model stores from the test thread while the io thread serviced
posted writes — fixed to use read_sync, exactly per the documented contract.
Now TSan-clean under halt_on_error=1 in the full production threading shape.

Suites: core 470/3068, daemon Release+TSan 125/125 each.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-06-10 22:28:33 +02:00
raphael b0a4c331cf test(gem): table-driven conformance sweep over the default handler set
One ordered in-process scenario drives 53 of the 56 registered handlers
through Router::dispatch — S1 identification/comms/control, S2 ECs/clock/
event-config/commands/trace/limits/spool, S5 alarms+exceptions, S6 reports,
S7 recipes, S10 terminal, S14/S16 E39+E40/E94 jobs, S3 carriers — asserting
every reply is the paired (stream, function+1) with a body, plus targeted
state checks (OnlineRemote after S1F17, PJ exists after S16F11, HostOffline
after S1F15) and the Router's SxF0 abort fallback for unregistered W=1
primaries. Same flow secs_conformance runs over a live socket, but cheap
enough for every build; closes the '56 handlers, 4 direct tests' gap from
the design review.

Also seeds message-level golden frames: S1F13's body pinned to bytes
hand-computed from the E5 encoding rules — an external check on message
composition, not our codec validating itself (TODO: S5F1, composed S6F11).

Suite: 466 cases / 3052 assertions (+236), all green.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-06-10 19:26:28 +02:00
raphael cb85199f49 feat(daemon): FireEvent + event name resolution + in-process gRPC tests
- name_index: add resolve_event(name) -> CEID (unit-tested).
- equipment_service.hpp: extract the gRPC service + value/state conversion
  into a shared header; add FireEvent (optional per-fire variable values,
  then trigger the collection event by name). secs_gemd slims to main().
- test_daemon_service: real in-process gRPC integration test (client stub ->
  service -> EquipmentRuntime) proving SetVariables lands in the model,
  GetControlState reports the state, FireEvent and unknown-name paths behave.
  Separate secs_gemd_tests target (links grpc++/proto), gated on the daemon.

Core suite 459/459 (2799 assertions); daemon gRPC tests 15/15.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-10 18:07:12 +02:00
raphael fc898f8410 feat: EquipmentRuntime engine owner + secs_gemd gRPC daemon
Extract the SECS/GEM engine wiring out of the secs_server app into a
reusable class, and stand up a language-agnostic gRPC daemon on top so a
tool's software (any language) can drive the equipment without linking C++
or knowing SEMI. Foundation for replacing a vendor's SECS/GEM server.

Engine reuse:
- EquipmentRuntime (include/secsgem/gem/runtime.hpp, src/gem/runtime.cpp):
  owns io_context, passive Server, model, control-state machine, Router;
  thread-safe outbound API (set_variable/emit_event/set_alarm/clear_alarm),
  on_command hook, deliver_or_spool, run()/run_async()/poll()/stop().
- register_default_handlers (src/gem/default_handlers.cpp): the 56 GEM
  handlers + domain emitters, relocated from secs_server so the app and the
  daemon speak byte-identical GEM. secs_server.cpp reduced ~1270 -> 113 lines.
- name_index.hpp: resolve_variable(name) -> VID (the name->id binding layer).

Daemon (apps/secs_gemd.cpp, proto/secsgem/v1/equipment.proto):
- runs the engine + HSMS link on a background thread; serves the gRPC
  Equipment service. Increment 1: SetVariables (name-resolved, plain
  value->Item) and GetControlState. proto carries the full v1 surface
  (universal + carrier/recipe/job tiers); remaining RPCs + the Subscribe
  command stream are next (docs/DAEMON_ROADMAP.md).
- CMake: opt-in SECSGEM_DAEMON, protoc/grpc_cpp_plugin codegen, gracefully
  skipped where protobuf/grpc++ are absent. Dockerfile gains the grpc deps.

Tests (proof): test_runtime, test_default_handlers (S1F1->S1F2, S2F41->hook),
test_name_index. Full suite 458/458, 2795 assertions; live server<->client
GEM300 demo still passes on the refactored server.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-10 18:01:16 +02:00
raphael 6aa4427186 docs: worked PVD-tool vendor example
tests / build-and-test (push) Successful in 2m7s
tests / thread-sanitizer (push) Successful in 2m33s
tests / tshark-dissector (push) Failing after 2m10s
tests / secs4j-interop (push) Failing after 1s
tests / libfuzzer (push) Successful in 3m11s
A fictional Physical Vapor Deposition tool wired end-to-end.
examples/pvd_tool/ is the template a real customer should fork.

Files:
- equipment.yaml: 32 SVIDs (chamber pressure, temperature, source
  power, gas flows, cooling water, wafer counters, recipe step
  state, EPT name, 4 load ports), 5 DVIDs, 7 ECIDs (setpoints
  + T_CRA/T_DELAY + cleaning interval + retry count), 17 CEIDs
  (control state, alarms, process lifecycle, material movement,
  EPT), 12 alarms with realistic categories (safety, error,
  warning, attention), 3 multi-step recipes (Al / Ti / Cu),
  9 host commands.

- main.cpp (~860 lines): the vendor-side application:
  §1 helpers + constants
  §2 sensor simulator — 4 sensors at 10 Hz + 1 Hz cadences,
     random-walk around step-targeted setpoints, asio::post-on-strand
     thread-safety pattern
  §3 recipe runner — parses recipe body (STEP NAME duration=120s
     power=2500W gas=Argon flow=50sccm), walks each step at 1s
     per declared-second, fires step-started/completed CEIDs,
     drives PJ FSM through ProcessComplete
  §4 alarm threshold monitor — chamber-pressure-over-setpoint and
     cleaning-interval logic, continuous evaluation, set/clear
     emission gated on alarm-enable
  §5 EPT cycler — Standby ↔ Productive ↔ UnscheduledDowntime
     based on PJ activity + safety alarms
  §6 Prometheus exporter on :9090 (pvd_messages_total,
     pvd_chamber_pressure_torr, pvd_spool_depth, pvd_events_total,
     pvd_alarm_set_total)
  §7 Router handlers — full E30 set (~40 handlers) so a host can
     do real work
  §8 main() — YAML validation, model construction, server wiring,
     periodic gauge updates

- README.md: section-by-section walkthrough, what's the same as
  apps/secs_server.cpp, what this adds (simulator + recipe runner
  + alarm monitor + EPT cycler + metrics), what's not here
  (persistence + E84 + real I/O), and what to change for your tool.

Verification: 47/47 conformance harness checks PASS against the
PVD tool — same as the demo server.

CMakeLists.txt adds the pvd_tool target.

README's documentation map points at examples/pvd_tool/.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 16:57:10 +02:00
raphael 4ddf8e0f48 verify: libFuzzer harness for secs2::decode + try_parse_sml
Coverage-guided structural search for crashes and undefined behaviour
on arbitrary input to our two parsers.

What's wired:
- -DSECSGEM_FUZZ=ON CMake option, clang-only.  Adds
  -fsanitize=fuzzer-no-link,address,undefined to all targets +
  -fsanitize=fuzzer to the two fuzz executables.
- apps/fuzz_secs2_decode.cpp — feeds raw bytes to secs2::decode.
  Catches secs2::CodecError (expected) but traps on anything else
  leaking (would be a hardening bug).
- apps/fuzz_sml_parse.cpp — feeds string to try_parse_sml, which is
  contractually nothrow-equivalent; traps on any exception.
- .gitea/workflows/ci.yml — `libfuzzer` job builds with clang and
  runs each fuzzer for 60s in CI.  Any crash / ASan / UBSan flag
  fails the job.
- Dockerfile gains clang + libclang-rt-18-dev so devs can run
  locally with the same toolchain.

Result on a fresh 30-second local run:
  fuzz_secs2_decode:  70 727 random inputs, 0 crashes
  fuzz_sml_parse:    284 950 random inputs, 0 crashes

The coverage-guided search found and synthesized inputs that
exercise: zero-byte, single-byte format tags, all length-byte
counts (1/2/3), nested lists, format bytes with reserved bits, the
"BOOLEAN" SML token, malformed quoted strings, etc.  libFuzzer's
recommended dictionary at the end of each run shows what bytes /
substrings the coverage feedback discovered as discriminating —
useful signals if we ever want a hand-curated corpus.

README proof table grows to 8 commands.  After this:
  - 426 unit tests (internal)
  - 47 conformance harness checks (internal)
  - 24 secsgem-py interop checks (external — Python ref impl)
  - 20 secs4j interop checks (external — independent Java impl)
  - 69 frames dissected by Wireshark HSMS dissector (external)
  - 196 SEMI E5 KAT assertions (standards body's encoding rules)
  - **~70k + ~285k random inputs, 0 crashes (external)**
  - 100k random tool ops with all invariants holding (internal)
  - YAML validation (internal)
  - TSan clean on 2 557 assertions (internal correctness aid)

Five distinct external proofs now, each covering a different angle.

Plan: VERIFICATION.md §4.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 16:27:36 +02:00
raphael a79973ed4c test: SEMI E5 known-answer tests for SECS-II encoding
Hex-string fixtures constructed directly from the SEMI E5 §9
format-byte encoding rules:

  format_byte = (format_code << 2) | length_byte_count
  length_byte_count ∈ {1, 2, 3}

Coverage:
- Every format code (L, B, BOOLEAN, A, J, C, U1-U8, I1-I8, F4, F8)
- Every length-byte-count variant (1, 2, 3 bytes — exercises the
  255 → 256 → 65 536 transitions)
- Numeric edges: 0, ±1, MIN, MAX, ±Inf, NaN, -0.0, multi-element vectors
- Empty and single-element variants
- Nested lists
- A "format byte layout per format code" regression tripwire that
  pins every code → byte mapping

19 test cases, 196 assertions.  Every fixture round-trips
byte-identical against the codec.

Why this is the strongest single codec test: every other validator
(secsgem-py interop, conformance harness, in-house unit tests) is
one implementer's interpretation.  KAT is the standard's own
arithmetic.  If our encoder matches these canonical bytes and our
decoder reverses them to the same Item, our SECS-II layer is wire-
compatible with anything else that obeys E5 §9.

NaN / signed-zero / Inf use a bit-pattern compare (IEEE NaN != NaN
breaks the default Item == path) — decode the canonical, re-encode
the decoded, assert byte-identical.

The 3-byte-length fixture (ASCII 65 536 × 'X') generates a ~200 KB
expected-bytes string in the test — slow to write but trivial to
check and forces the 3-byte length-prefix path that 99 % of real
traffic doesn't exercise.

Plan: VERIFICATION.md §1.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 15:50:57 +02:00
raphael 943f3bbcd5 ci: ThreadSanitizer lane + fix use-after-free TSan flagged
Adds a -DSECSGEM_TSAN=ON CMake option that builds every target with
-fsanitize=thread + debug symbols + -O1 + frame pointers.  Wires a
dedicated thread-sanitizer job into .gitea/workflows/ci.yml that
builds and runs the full test suite under TSan with
TSAN_OPTIONS=halt_on_error=1 (any flagged race fails the job, not
just warns).

Result against the full 426-case / 2557-assertion suite: 0 warnings,
all green.  That converts the existing test_thread_safety.cpp (which
exercised the asio::post-onto-strand pattern) and test_concurrency
(in-flight transaction interleaving) and test_robustness_fuzz (28
random action types × thousands of ticks) from "pattern smoke-tests"
into actual race detection.

The first TSan run caught a real bug in test_robustness_fuzz's
act_exception_complete: it held a pointer to an ExceptionStore
entry across fire_internal(RecoveryComplete), which deletes the
entry.  The subsequent state() read was a use-after-free.  TSan
flagged it 8 times (4 reads × 2 stack-frame variants).  Fix is
scoped lookup + re-check via has() after the mutation; matches the
contract any reasonable caller would follow.

The asio std_fenced_block atomic_thread_fence path generates TSan
"not supported" warnings during compile — those are asio's, not
ours, and don't affect runtime detection.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 15:32:02 +02:00
raphael ca3559ef57 test: randomized robustness fuzz (4 seeds × 2k ops + 100k soak)
tests / build-and-test (push) Successful in 2m9s
Property-based robustness test that drives long sequences of random
tool operations against EquipmentDataModel and verifies invariants +
persistence round-trip after every action.  Replaces hand-written
state-pinning tests with a generative approach that explores
combinations no human author would think to write.

Action menu (28 weighted actions covering the full standard surface):
- PJ create / event / dequeue          (E40)
- CJ create / event / delete           (E94)
- Carrier create / id / slot           (E87)
- Substrate create / location / proc   (E90)
- Alarm set / clear / enable toggle    (E5 §13)
- SVID updates                          (E30 §6.13)
- Define-report / link-event / enable  (E30 §6.6)
- Exception post / recover / complete  (E5 §9, S5F9-F18)
- Module event                          (E157)
- EPT event                             (E116)
- Spool enqueue / drain / force-toggle (E30 §6.22)

Every action is "adjusted": it picks a verb at random, then checks
state-machine legality before applying.  A Pause is only fired on a
Processing PJ; a Recover only on a Posted exception; pj_dequeue
skips PJs bound to active CJs (mirrors E94's "can't dequeue
CJ-bound PJ" rule the fuzz itself discovered when the first run
flagged a CJ→missing-PJ reference).

Invariants checked every 64 ticks:
- Every tracked PJ exists in the store (size matches)
- Every CJ's prjobids all exist in PJ store
- No FSM in NoState sentinel
- EPT bucket total monotonically non-decreasing
- Defined reports' VIDs all exist
- Substrate / carrier counts match enumeration

Persistence round-trip every 500 ticks:
- Fresh shadow EquipmentDataModel loads from the same journal dir
- Diffs PJ + CJ states one-by-one + carrier/substrate/exception
  counts against the live model
- Catches any "mutation didn't reach disk" or
  "replay didn't reconstruct state correctly" bugs

Reproducibility:
- Each TEST_CASE uses a fixed seed (0x1, 0xdeadbeef, 0xfeedface,
  0xc0ffee — 8000 ops total in the fast suite)
- World keeps a rolling 20-action trace, printed on invariant
  violation so the failing sequence can be pasted into a targeted
  regression test
- SECSGEM_ROBUSTNESS_SOAK=1 enables a 100k-tick soak case
  (~3-5 minutes in Docker; not run by default)

The very first run found a real edge case: act_pj_dequeue removed
PJs that were bound to active CJs, leaving dangling refs. Fixed
the fuzz to filter; the underlying behavior is intentional (store
trusts the application to gate), but the fuzz now mirrors the
correct E94 contract.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 15:04:19 +02:00
raphael b99d84f956 hsms-gs: worked integration example + INTEGRATION.md §7
The codebase has supported HSMS-GS since the original landing
(test_hsms_gs.cpp covers the wire-level Select.req-per-session
walk-list, the per-session Reject(EntityNotSelected) behaviour,
and session-routed data dispatch).  But the documentation said
exactly one line about it ("Connection::add_session(device_id)
registers extra sessions on one TCP socket") and there was no
end-to-end test using the Server/Client API customers actually
build against.

INTEGRATION.md §7 is a new section showing the realistic pattern:

- Server-side: register the primary session via Server::Config,
  then `add_session` for the second MES in the on_connection
  callback.  Per-session message handler + selected handler so
  each MES gets its own router (or its own per-session data view
  over a shared EquipmentDataModel).
- Active-mode: same `add_session` on the host-side Connection
  for multi-tool fleet controllers.
- Equipment-initiated push: pick the session_id when sending
  unsolicited primaries (S5F1, S6F11, S10F1).
- Pointer to the wire tests + the new integration test for
  customers who want to see the failure modes.

tests/test_hsms_gs_integration.cpp drives two MES sessions
(device_id 1 + 2) through the Server/Client API end to end:
- Both sessions complete Select.req independently
- S1F1 sent on each session returns a distinct MDLN
  ("EQUIP-SESS-1" vs "EQUIP-SESS-2"), proving per-session
  dispatch routes correctly
- Per-session router fires exactly once per session, no
  cross-talk

Pre-existing §§8-10 in INTEGRATION.md got bumped to §§9-11 to
make room.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 14:56:15 +02:00
raphael 6c6dc84c22 metrics: Prometheus exporter sample + worked INTEGRATION example
README §3 promised a monitoring story ("aggregate into Prometheus via
a sidecar that polls the data model").  Nothing shipped.  Customers
running a real fab without a metrics pipeline find out about T7
storms, spool blowups, and stalled CJs after their MES does — not
the position you want SRE in.

This commit ships:

- include/secsgem/metrics/prometheus.hpp: header-only.  A Registry
  (counters + gauges + HELP/TYPE descriptions, label-keyed,
  mutex-guarded so updates from the io thread and scrape renders from
  the same io serialize cleanly) plus a PrometheusServer (asio
  acceptor, replies to any GET with the text-exposition rendering,
  no auth — drop nginx in front for that).

- tests/test_metrics_prometheus.cpp: 3 cases / 19 assertions.
  Render counter+gauge with labels, scrape via raw TCP and parse the
  HTTP body, verify live updates land on subsequent scrapes.

- INTEGRATION.md §6.4: worked example that pairs the exporter with the
  Connection + EquipmentDataModel hooks documented in §6.1/§6.2.
  Shows the wrap-around-handler trick for message counters, a 5s
  polling timer for gauges (spool depth, active alarms), and the
  expected /metrics output.

Deliberately *not* shipped:
- A StandardMetrics helper that auto-wires everything — would force
  a single hook owner per store, breaking customers who want
  composable observers.  Customers wire what they need; the registry
  gives them counters + gauges + an HTTP endpoint, no policy.
- TLS / auth on the HTTP endpoint.  Reverse-proxy territory.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 14:41:01 +02:00
raphael 9c5d67fdad bench: secs_bench harness + BENCHMARKS.md baseline
Customer SREs and capacity planners had nothing to point at.
INTEGRATION.md asked the right questions ("how many tx/sec?"
"how much memory per active CJ?") but had no numbers.

secs_bench spins up an in-process passive equipment + active host
on an OS-allocated port, runs three canned workloads, and emits a
markdown table customers can capture and diff across commits:

- S1F1/F2 header-only round-trip   — dispatch + framing baseline
- S1F3/F4 with N SVIDs             — encode + decode throughput
- S6F11 push (W=0)                  — one-way emission ceiling
- PJ + CJ pair memory footprint    — bytes per active job

Latency reports p50/p95/p99/max via std::nth_element over the
sample vector.  RSS is read from /proc/self/statm on Linux,
mach_task_basic_info on macOS.

CLI: --requests / --concurrency / --svid-count / --store-pairs.
Default 20k req @ 16 concurrent.

BENCHMARKS.md checks in a reference run (Docker on M-series
macOS): ~140k req/s S1F1, ~79k req/s S1F3 with 32-SVID list,
~572k S6F11/s push, ~450 bytes per PJ+CJ pair.  Three orders of
magnitude headroom over typical fab tool load.

The doc is explicit about what the bench does NOT measure (real
network, persistence I/O, TLS tunnel overhead, multi-session GS
dispatch) — customers should re-run on their target hardware.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 14:36:50 +02:00
raphael a4599b3b9d config: multi-error YAML validator + --validate-config CLI flag
The existing loader throws ConfigError on the first problem it hits.
A customer with a tool-specific equipment.yaml that has six issues
sees one, fixes, restarts, sees the next, fixes, restarts — six
edit-restart cycles before the server even binds.  Day-1 friction
is the top support ticket source in fab integrations.

This commit adds a parallel validator that does a separate read-only
pass and surfaces *every* issue at once:

  $ secs_server --validate-config \
      --config equipment.yaml \
      --state-table control_state.yaml
  [error] equipment.yaml:5  svids[0].type — unknown SECS-II type `WTF`
  [error] equipment.yaml:7  alarms[0].category — value 200 out of range [0, 127]
  [error] equipment.yaml:9  host_commands[0].emit_ceid — CEID 999 not declared in `ceids` section
  3 error(s), 0 warning(s) across 4 files

What it catches:
- Missing required fields (device.model_name, .software_rev, …)
- Range violations (alarm category must be 0–127, spool streams 1–127,
  device.id fits u16, etc.)
- Unknown enum values (SECS-II types, HCACK values, control/PJ/CJ
  state and event names — using the right case + snake convention
  the runtime parsers enforce)
- Duplicate IDs within svids / dvids / ecids / ceids / alarms,
  duplicate PPIDs in recipes, duplicate command names in host_commands
- Referential integrity: host_commands[*].emit_ceid must exist in
  ceids; host_commands[*].set_alarm must exist in alarms;
  emit_on_control_change must exist in ceids
- PJ-table-specific: `NoState` sentinel rejected as `initial`,
  `from`, or `to` (matches loader's existing runtime check)
- yaml-cpp Mark → 1-based line numbers when available

What it doesn't catch (out of scope this round):
- JSON Schema for editor red-squigglies (future)
- Deep semantic checks across state-table reachability
- ECID min/max value parsing (would need numeric type coupling)

Tests cover: clean file passes; multi-error YAML surfaces every issue
on a single pass; line numbers populate; control_state /
process_job_state / control_job_state casing conventions;
format_issues_to renders both severities; the shipped
data/equipment.yaml etc. validate cleanly (regression tripwire if
anyone breaks the demo configs).

INTEGRATION.md §2.3 calls out the flag and suggests CI use.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 14:32:09 +02:00
raphael 7871718848 persistence: v1->v2 upgrade test + honest README
README §6 claimed bidirectional forward-compat for journal records.
Reality is narrower:

- ProcessJobStore (kVersion=2) and SubstrateStore (kVersion=2) accept
  v1 records on replay — their loaders explicitly switch on the version
  byte and treat the v2 trailer fields as empty when absent.  This is
  the actual upgrade path the README half-described.

- ControlJobStore, CarrierStore, LoadPortStore, ExceptionStore, and
  SpoolStore use strict `header[1] != kVersion` rejection.  A future
  kVersion bump there without a matching loader-side dispatch would
  silently nuke every replayed record.  The README sold this as a
  feature; it isn't yet.

This commit adds:

- tests/test_persistence_upgrade.cpp: five cases that craft journal
  records byte-by-byte so format drift is caught (no codec round-trip
  hiding the field layout).  PJ v1 -> v2 read; PJ v1 rewrite stamps
  current kVersion=2; PJ unknown future version rejected; Substrate
  v1 read with empty history trailer; CJ + Carrier reject unknown
  versions (tripwire for the strict-version stores).

- README §6: replaces the rosy "newer versions ignore unknown
  trailers" claim with what's actually implemented — multi-version
  reads on PJ + Substrate, strict equality elsewhere — and points
  at the test as the contract anchor.

When the strict-version stores grow their own v2, the rejection
tests will need to flip to acceptance; the layout is right there in
the test so the edit is mechanical.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 14:16:37 +02:00
raphael 9653a54584 docs+test: thread-safety contract for EquipmentDataModel
INTEGRATION.md §3 used to show a sensor-poll thread calling
model->svids.set_value() directly while the io_context thread reads
the same SVID for an inbound S1F3.  That's a data race — there are
zero locks anywhere in EquipmentDataModel and there's no intention
to add them.  The library is single-threaded by design; the doc was
just inviting trouble.

This commit makes the actual contract explicit:

- INTEGRATION.md §3: thread-safety callout box.  All access must run
  on the io_context that drives the HSMS connection.  Sensor updates
  from other threads marshal via asio::post(io.get_executor(), ...).
  Same applies to set_*_change_handler callbacks (they fire on the
  io_context thread; observers must be thread-safe or hand work off).

- README.md §3 (Monitoring & observability): added a paragraph noting
  that hooks fire on the io_context thread, blocking I/O inside a
  handler stalls the dispatcher, and metrics exporters must respect
  the same contract.

- tests/test_thread_safety.cpp: two scenarios that exercise the
  canonical pattern — N producer threads asio::post sensor updates
  onto a worker-driven io_context; reads marshal back through the
  io.  Catches obvious regressions (e.g. someone adding a
  "convenience" cross-thread mutator that bypasses the strand).

A passing run isn't proof of race-freedom under ThreadSanitizer —
it pins down the *pattern* customers should follow.  TSan integration
is a separate workstream.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 14:11:28 +02:00
raphael 54dcf6c532 e84: asio adapter for handshake timers + wall-clock test
The E84StateMachine timers landed last commit but stayed theoretical —
arming was delivered via abstract callbacks the application had to
glue to a real clock.  This commit ships the canonical glue:

- include/secsgem/gem/e84_asio_timers.hpp: header-only
  E84AsioTimers wraps three asio::steady_timers, wires set_timer_handlers
  on attach(), routes async_wait expiry back into fsm.on_timeout().
  detach() cancels everything cleanly.

- tests/test_e84_asio_timers.cpp: four scenarios exercised through a
  real asio::io_context with wall-clock timers — TA1 expiry,
  signal-driven cancel before TA1 fires, TA3 expiry from the
  Transferring state, and detach() halting further transitions.
  These cover the integration the synthetic unit tests in
  test_e84_timers.cpp can't reach.

- INTEGRATION.md §4.6: the vendor-side recipe — create the port,
  set timeouts, make_shared<E84AsioTimers>(...)::attach(), feed signals
  from your I/O bridge.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 14:08:16 +02:00
raphael 2ea3ab796a e84: SEMI §6 handshake timers TA1/TA2/TA3
E84StateMachine had the full signal-level handshake but no timer
enforcement.  In a real AMHS that's a deadlock: if equipment is slow to
assert L_REQ / U_REQ, or AMHS is slow to assert BUSY / COMPT, neither
side notices — the wires just sit stuck.  SEMI E84 §6 mandates three
timers that bound each leg of the dance.

TA1 — armed in ValidAsserted, cancelled in Load/UnloadReady.
      AMHS bounds how long equipment takes to acknowledge VALID.
TA2 — armed in Load/UnloadReady, cancelled in Transferring.
      Equipment bounds how long AMHS takes to start the transfer.
TA3 — armed in Transferring, cancelled on Complete.
      Equipment bounds the BUSY-phase duration.

The FSM stays I/O-free (it's the design invariant): arm/cancel are
delivered via callbacks, the application owns the asio::steady_timer,
and the application calls `fsm.on_timeout(id)` when its real clock
fires.  Stale on_timeout calls (post-cancel race) are no-ops.

On expiry, the FSM transitions to a new `HandoffFault` state, records
the `E84Fault` reason, fires the optional fault_handler, and latches
the fault until `reset()`.  Signal jitter on the wires cannot silently
clear a recorded handshake timeout — once you've crossed the timer,
you stop.

Defaults are all-zero, which disables arming.  This is what every
existing test relies on, and what back-to-back simulation (no
wall-clock) needs.  Production tools call `set_timeouts({2s, 2s, 60s})`
or whatever their port spec dictates.

12 new test cases / 59 assertions: arming per state, cancelling per
exit, expiry-to-fault for all three timers, ES cancels everything,
stale-expiry no-op, fault latching across signal jitter, and a
full-cycle arm/cancel trace.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 14:03:10 +02:00
raphael 06f287b415 conformance: standalone secs_conformance harness binary
The closest thing to an in-repo "RTS" — a runnable executable that
points at any HSMS-SS equipment and walks through every E30
fundamental + additional capability, reporting pass/fail per check
and exiting with the right code for CI / canary use.

  build/secs_conformance --host <ip> --port 5000 --device 0

Each check sends a host-initiated primary and asserts the equipment
replies with the expected stream/function within T3.  Checks chain
forward through async callbacks (each reply handler kicks off the
next check) so the conformance run stays inside one io.run().

Initial check set (mirrors COMPLIANCE.md §3 fundamentals):
  E37 §7.2  SELECT handshake
  E30 §6.5  S1F13/F14 Establish Comms
  E30 §6.7  S1F1/F2 Are You There
  E30 §6.13 S1F11/F12 SVID Namelist
  E30 §6.16 S2F29/F30 ECID Namelist
  E30 §6.20 S2F17/F18 Clock
  E30 §6.14 S5F5/F6 List Alarms
  E30 §6.17 S7F19/F20 PP List
  E30 §6.10 S1F19/F20 GEM Compliance

Validated against the demo server: 9/9 PASS.

README.md §8 (Compliance + certification) updated to point at the
harness as the suggested first-line conformance check.  Tool
vendors fork apps/secs_conformance.cpp and add their own
capability-specific checks alongside.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 12:57:37 +02:00
raphael 78fb0c3826 e42: enhanced (formatted) process programs S7F23-F26
E42 was an explicit out-of-scope item in the prior COMPLIANCE.md.
This commit closes it.

Wire messages added via the catalog:
  S7F23  Formatted PP Send       (H↔E, W=1)
  S7F24  Formatted PP Ack        (ProcessProgramAck)
  S7F25  Formatted PP Request    (PPID, W=1)
  S7F26  Formatted PP Data       (E→H, no reply)

Body shape: <L,4 PPID MDLN SOFTREV <L,n <L,2 CCODE <L,m <L,2
PNAME PVAL>>>>>.  PVAL is declared ITEM so any SECS-II Item type
round-trips — proven by a test that mixes ASCII, BOOLEAN, U4, F8,
Binary, and nested List values in one step.

RecipeStore extension:
  add_formatted(ppid, FormattedRecipe{mdln, softrev, steps})
  get_formatted(ppid) -> optional<FormattedRecipe>
  has_formatted(ppid) -> bool

Formatted + opaque views live alongside each other: a PPID can carry
both, size() counts unique PPIDs.  remove() kills both views.

Six new tests cover wire round-trip per function, every
ProcessProgramAck code, ITEM passthrough, and the store's dual-view
semantics.

COMPLIANCE.md updated: E30 §6.17 row mentions S7F23-F26, S5 message
table grows two rows, §8 "out of scope" entry for E42 removed.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 11:58:03 +02:00
raphael 77197b9c1e e84: per-port FSM via E84PortStore
E84 (Parallel I/O) is fundamentally per-load-port: each port has its
own ten-wire handshake with the AMHS.  Earlier revisions modeled it
as a single equipment-wide FSM; this commit refactors to a per-port
store, so multi-LP tools can run independent handshakes in parallel.

Public API change in EquipmentDataModel:
  E84StateMachine e84;   -> removed
  E84PortStore    e84_ports;  // create(port_id), get(port_id), ...

Convenience pass-throughs: E84PortStore::on_signal_change auto-creates
the port on first use (ergonomic for demos); applications should call
create() explicitly with their full port set.

The two existing callsites (test_gem300_scenario, test_e87_wire_scenarios)
are updated.  The multi-LP test now demonstrates the actual win:
interleaved LP1 load + LP2 unload handshakes that reach their
respective Ready states without sequencing, and an ES on LP1 that
does NOT affect LP2 — exactly the failure mode the previous design
couldn't catch.

Five new dedicated tests in test_e84_ports.cpp for the store itself.

COMPLIANCE.md §4i updated: row now reflects per-port design.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 11:50:18 +02:00
raphael d0c7fb71b6 hsms: HSMS-GS multi-session support (E37 §11)
Connection now supports both HSMS-SS (single session — the
constructor's behaviour, unchanged) and HSMS-GS (multi-session).
add_session(device_id) registers additional sessions; each one has
its own NotSelected/Selected state and its own message/selected
handlers.  In GS mode the Select.req carries session_id=device_id;
in SS mode it stays at 0xFFFF (legacy).  Linktest/Separate remain
connection-scope per spec.

Public API additions:
  add_session(device_id)
  set_session_message_handler(device_id, h)
  set_session_selected_handler(device_id, h)
  session_state(device_id) -> State
  is_session_selected(device_id) -> bool
  send_request(device_id, msg, cb)
  send_data(device_id, msg)

Internal refactor: state_/on_message_/on_selected_ folded into a
SessionSlot map keyed by device_id; SS-style getters/setters route
through the primary session.  T7 + linktest are connection-scope —
T7 fires only when no session is selected; linktest runs while at
least one is.

Five wire-level tests:
  - passive: two sessions selected independently via Select.req
    with their own session_id
  - GS Select.req for an unregistered session id is Rejected
    (EntityNotSelected)
  - data routed by session_id; data on a not-selected session is
    Rejected
  - active: two registered sessions both end up selected via
    serialized Select.req per session
  - SS legacy: existing single-session API still works (session_id
    0xFFFF in Select.req)

COMPLIANCE.md §1 updated: HSMS-GS row goes .

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 11:40:38 +02:00
raphael 7213ddfbf1 tests: HSMS connection concurrency / interleaved transactions
Real GEM sessions don't serialize requests — the host can have many
primaries outstanding, replies may arrive in any order, and both
peers can talk at once.  Connection demuxes via system_bytes per
E37 §8.3; this commit pins the behaviour with four wire tests:

  - 5 in-flight requests; equipment buffers all primaries before
    replying — proves Connection holds the pending map correctly
    even when no replies are coming.
  - 7 pipelined primaries with synchronous in-handler replies;
    every host callback fires with the correct function and stream.
  - Bidirectional in-flight: host issues 3 primaries while equipment
    issues 3 of its own; all 6 callbacks resolve with the right
    replies.
  - 100-burst sequential cycle; confirms the pending_requests_ map
    doesn't leak entries (every reply delivered ⇒ map drained).

Closes #13 in the test-gap backlog.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 10:56:00 +02:00
raphael 158ebed5c8 tests: identifier-width wildcard matrix
SEMI E5 allows identifier fields (DATAID, RPTID, VID, CEID, ALID,
EXID, OBJID, …) to be encoded as U1, U2, U4, or U8.  Our parsers
route through any_unsigned_first<T> in messages_helpers.hpp.  The
existing per-message round-trip tests prove the U4 path; this
commit adds the cross-width matrix that the interop incident with
secsgem-py demanded:

  - as_u4_scalar accepts U1/U2/U4/U8 inputs for the same value
  - as_u8_scalar accepts every narrower width
  - as_u1_scalar accepts wider widths when the value fits
  - as_u1_scalar / as_u2_scalar REJECT out-of-range values rather
    than silently truncating
  - codec round-trip preserves the format byte AND the value
  - signed counterparts (as_i4_scalar) follow the same rule for I1/I2

If a future code-gen change hard-codes a single width on any
identifier field, the rejection case here breaks loudly.

Closes #12 in the test-gap backlog (renumbered: this is gap entry
"identifier wildcard matrix").

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 10:54:45 +02:00
raphael ef3a07b2d5 tests: E87 slot-map mismatch + multi-LP wire scenarios
Four new test cases:

  * S3F19 verify with matching map → SlotMapVerifyAck::Accept and
    CSMS lands in Read on the equipment side.
  * S3F19 verify with disagreeing map → Mismatch ack and CSMS lands
    in Mismatched.
  * 4 LPs + 4 carriers, host verifies CAR-1 (mismatch) and CAR-3
    (match) — only those two carriers move on the CSMS axis;
    CAR-2/CAR-4 stay NotRead.  Confirms per-carrier independence.
  * Multi-LP E84 handshake sequencing (load then unload) round-trips
    through Idle.  Documents that the current E84StateMachine is
    per-equipment, not per-port — a future per-port FSM would
    update this test alongside.

Closes #11 in the test-gap backlog.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 10:53:40 +02:00
raphael cd22b51377 tests: live-HSMS GEM 300 lifecycle scenario via emulator pair
test_gem300_scenario.cpp drives EquipmentDataModel in-memory.  This
companion test does the same lifecycle through actual hsms::Connection
frames on a loopback socket pair:

  S1F13/F14   establish comm
  S3F17/F18   carrier action ProceedWithCarrier (E87)
  S16F11/F12  process job create (E40)
  S14F9/F10   control job create (E94)
  S16F27/F28  CJSTART → CJ → Executing
  S6F11       ControlJobExecuting CEID auto-emitted on transition
  CJ → Completed via internal AllJobsComplete

EquipmentEmulator owns the data model + a passive Connection,
registers state-change handlers that synthesize S6F11/S16F9 on
transitions, and dispatches the inbound primaries above.  HostEmulator
wraps the active Connection and captures everything the equipment
sends unsolicited.

This is the wire-level equivalent of the existing in-memory scenario,
which closes the gap between "FSM works" and "full GEM 300 stack
works on a wire".

Closes #10 in the test-gap backlog.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 10:51:47 +02:00
raphael 72da1dc77f tests: CEID/S6F11 + PRJobAlert S16F9 on-the-wire emission
FSM unit tests already verified state transitions fire the change
handler — but they don't prove the frame leaves the socket with the
right CEID and linked report payload. This commit wires a passive
equipment Connection to an EquipmentDataModel via a small emitter,
drives transitions, and asserts on what the host peer receives.

Six new tests:
  EPT → Productive  ⇒ S6F11(kCeidProductive) with the linked report
  EPT (no subscription) ⇒ no S6F11 (proves disable gate)
  PJ Queued→SettingUp  ⇒ S16F9 PRJobAlert with PRJOBID + state byte
  PJ alert_enabled=false  ⇒ no S16F9 (per-PJ gate works)
  CJ → Executing  ⇒ S6F11(ControlJobExecuting) on the wire
  Substrate StartProcessing  ⇒ S6F11(SubstrateInProcess) on the wire

All use the generated parse_s6f11 / parse_s16f9 to decode the
incoming frame and assert against typed fields (CEID, PRJOBID, etc.)
rather than poking variant internals — that ties the test to the
schema-as-data rather than to wire byte offsets.

Closes #9 in the test-gap backlog.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 10:49:28 +02:00
raphael c527caccc5 tests: structured fuzz suite for secs2 / hsms / secsi decoders
Deterministic-seed fuzz coverage of the byte-decoding surface:

  - secs2::decode on 2000 random buffers
  - secs2::decode on every truncation of a real encoding + 500
    one-byte flips of the full encoding
  - hsms::Frame::decode on 1000 random payloads
  - hsms::Header::decode on 2000 random 10-byte buffers
  - secsi::Block::decode on 2000 random buffers
  - secs2 encode/decode round-trip identity across a battery of every
    Item factory (List, ASCII, Binary, Boolean, U1..U8, I1..I8, F4/F8,
    nested List)
  - oversize <A 3 length-bytes> length-prefix doesn't allocate GBs
  - 64-level nested List round-trip doesn't blow the stack

Contract is binary: no crash, no UB. Each decoder is allowed to throw
or return whatever; we deliberately don't assert *what* result comes
back, only that control returns. Fixed PRNG seeds make any failure
reproducible from the CI log alone.

Closes #8 in the test-gap backlog.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 10:44:42 +02:00
raphael 31677d9d91 tests: SECS-I T1 / T2-recv timer firings; T3/T4 no-op assertions
test_secsi.cpp covered T2 on the send side (retry) and a tick-based
back-to-back exchange.  This commit fills in the rest of the timer
matrix at FSM level:

  T1 in RecvBlock → abort, reason mentions "T1"
  T1 outside RecvBlock → ignored
  T2 in RecvEotSent → abort
  T2 in RecvBlock → abort (mid-block stall)
  T3 / T4 → FSM-level no-op (documented as upper-layer driven)
  T2 contrast → send-side retries, recv-side aborts (same timer,
                different recovery, both demonstrated in one test)

If a future commit moves T3 or T4 enforcement into the FSM, the
no-op test breaks loudly so protocol.hpp can be updated alongside.

Closes #7 in the test-gap backlog.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 10:42:46 +02:00
raphael 82f9794655 tests: S9F7 wire emission for malformed primaries
S9F3/F5 are covered by test_s9_fallback (router path); S9F9/F11 by
test_hsms_timers (timer/over-length). This commit adds S9F7 wire-level
tests for the third path — a primary whose body fails secs2::decode.

Three new cases:
  - hand-built primary with truncated <B> body provokes S9F7
    carrying the original 10-byte MHEAD (sys + stream + function)
  - emission is non-fatal: the next well-formed primary still routes
    to the registered handler
  - data-while-NOT-SELECTED still echoes Reject(EntityNotSelected)
    (sanity copy of the test_hsms_connection case so the "what does
    the equipment say when a peer sends garbage" family lives together)

Closes #6 in the test-gap backlog.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 10:41:45 +02:00
raphael 2d73abcd27 tests: HSMS T3/T6/T7/T8 wire-level enforcement
Real-socket tests for the timer family in E37 §10 — these replace
the "the timer fires somewhere" implicit assumption with
end-to-end observations on a loopback pair:

  T3: send_request that gets no reply emits S9F9 with the original
      MHEAD echoed in the body and surfaces Timeout to the caller.
  T6: active mode whose Select.req goes unanswered self-closes
      with a "T6 timeout on Select" reason.
  T7: passive mode that never receives Select.req self-closes
      with a "T7 not-selected timeout" reason.
  T8: peer sends only the 4-byte length prefix; T8 expires mid-read
      and closes with "T8 intercharacter timeout".

Plus S9F11 emission for an over-length frame (length prefix of
1 GiB+1) — body's <B 10> echoes the offending bytes verbatim.

Per-test timer profiles (only the timer under test is short, the
rest are 5s) so the FSM isn't racing against unrelated timers.

Closes #5 in the test-gap backlog.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 10:40:28 +02:00
raphael b3bde7f087 persistence: ExceptionStore enable_persistence(dir)
Per-EXID binary record (.ex), magic + version + atomic .tmp+rename.
Records full E5 §9 lifecycle: state, EXID, EXTYPE, EXMESSAGE, and
the candidate EXRECVRA list.

Cleared exceptions are terminal — the FSM transitions through
Cleared remove the in-memory entry AND delete the journal file
(matching the existing in-memory semantics).  Recovering /
RecoverFailed states survive restart: the application can decide
on replay whether to retry recovery or abort.

Five new tests cover post+replay, Recovering-survives-restart,
autonomous-clear cleanup, RecoverFailed retry post-restart, and
corrupt-record drop.

This completes #12 in the test-gap backlog (persistence for the four
in-memory stores beyond Spool).

Closes #4 in the test-gap backlog.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 10:37:36 +02:00
raphael 1189ffc994 persistence: ProcessJobStore + ControlJobStore enable_persistence(dir)
Per-job binary record (.pj / .cj) with magic+version, atomic
.tmp+rename. PJ store additionally writes an order.idx index file
that preserves HOQ-aware queue position across restarts.

Rcpvars / prprocessparams (secs2::Item variants) are intentionally
out of scope for v1 — they're optional E40 trailers and need a body
codec round-trip; callers re-populate via set_e40_extras() after
restart.

Five new tests cover full lifecycle replay (Processing mid-run +
HOQ-reordered queue), dequeue-deletes-file, corrupt-record drop,
CJ state + PJ-list replay, and CJ remove cleanup.

Closes #3 in the test-gap backlog.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 10:35:26 +02:00
raphael 1548b49afd persistence: SubstrateStore enable_persistence(dir)
Same pattern as carriers: per-substrate binary record (.sub) with
atomic .tmp+rename, replay on enable, delete on remove. Records
current state across all three E90 axes (location / processing /
ID-status), plus substid / carrierid / slot / free-form location
label. History is deliberately NOT journaled — it's an in-memory
ring buffer and rebuilding from replayed state would mislead.

Five new tests cover full-axis replay, every terminal processing
state, remove-deletes-journal, corrupt-record drop, and the
history-is-transient invariant.

Closes #2 in the test-gap backlog.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 10:31:54 +02:00
raphael f56639ba17 persistence: CarrierStore + LoadPortStore enable_persistence(dir)
Mirrors SpoolStore: per-record file with atomic .tmp+rename, magic+
version-prefixed binary layout, replay on enable, delete on remove.
FSMs gain a restore_state() that bypasses the transition table and
handlers since a replay isn't a transition.

Six new tests cover write+restart+replay across every CIDS/CSMS/CAS
axis, remove-deletes-journal, malformed-record drop-not-poison, and
the persistence-disabled no-op path.

Closes #1 in the test-gap backlog.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-09 10:25:50 +02:00
raphael 2d60571a9c interop: secsgem-py cross-validation harness + lenient identifier parsing
Adds a Docker-based interop harness that drives the C++ server with
secsgem-py 0.3.0 as the active host and probes a secsgem-py-passive
equipment from a minimal C++ active client.  Surfaces and fixes four
interoperability bugs uncovered by cross-testing:

  * SEMI E5 identifier formatcodes are a U1|U2|U4|U8 wildcard;
    secsgem-py picks the narrowest fitting width while our parsers
    only accepted U4.  `as_uN_scalar` / `as_iN_scalar` now accept
    any unsigned/signed width and range-check the downcast.
  * PPBODY (S7F3/F6) is "ASCII | Binary | List" per the spec;
    secsgem-py defaults to ASCII.  Added BINARY_OR_ASCII codegen
    item type with `as_text_or_binary` accessor.
  * S1F23/F24 Collection Event Namelist was unimplemented; added
    schema + `vids_for(ceid)` accessor on EventReportSubscriptions
    plus the dispatch handler.
  * S10F1 was registered as a host->equipment handler, but per
    SEMI E5 §12 S10F1 is equipment->host; S10F3 is the actual
    host->equipment Terminal Display Single.  Added an S10F3
    handler alongside (we keep S10F1 too for backward compat).

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-08 23:17:18 +02:00
raphael 9fbab92106 Q: GEM300 end-to-end conformance scenario harness
tests / build-and-test (push) Failing after 33s
A single integration test that drives every top-level FSM through
the coordinated lifecycle a real fab acceptance test exercises:

  1.  EPT NonScheduledTime -> Standby -> Productive (E116)
  2.  E84 load handshake at LP1 (CS_0 -> VALID -> L_REQ -> BUSY -> COMPT)
  3.  LoadPort transfer Loading -> InService; Carrier created + associated
  4.  CIDS NotConfirmed -> Confirmed via host ProceedWithCarrier (E87)
  5.  Slot map populated + CSMS NotRead -> Read
  6.  Two substrates created from carrier slots 1 and 2
  7.  Per-substrate IDS NotConfirmed -> WaitingForHost -> Confirmed
  8.  PJ + CJ created (E40 + E94, with PPID validator + PJ-membership)
  9.  CJ Queued -> Selected -> WaitingForStart -> Executing (E94)
  10. PJ Queued -> SettingUp -> WaitingForStart -> Processing (E40)
  11. Each substrate Acquire -> StartProcessing -> EndProcessing -> Release
  12. Module StartGeneral -> StartStep -> CompleteStep (E157)
  13. PJ ProcessComplete; CJ AllJobsComplete -> Completed
  14. Substrate locations AtDestination + processing Processed
  15. E84 unload handshake (CS_0 -> VALID -> U_REQ -> BUSY -> COMPT)
  16. LoadPort Unloading -> InService; disassociate
  17. EPT Productive -> Standby

Total: 278 test cases, 1436 assertions — all green.  Any regression
in a single FSM that breaks cross-FSM coordination surfaces here.

Closes the J-Q tranche set.  Repository now exercises the full
GEM300 stack from physical I/O (E84) through SECS-II messaging (E5),
the equipment model (E30/E120), job management (E40/E94), substrate
tracking (E90), carrier/port management (E87), performance tracking
(E116), and module process tracking (E157).

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-08 09:19:04 +02:00
raphael 0e832d6ff7 P: E84 Parallel I/O handoff signaling
The biggest single gap I called out in the GEM300 audit — closed.
E84 is the digital handshake between AMHS (Automated Material
Handling System) and the equipment for carrier load/unload.  Unlike
the rest of GEM300, this isn't SECS messaging; it's a fixed set of
ten parallel boolean wires that follow a strict sequencing protocol
(E84-0710 §6.3).

Adds:
  E84Signal enum     CS_0/CS_1/VALID/TR_REQ/BUSY/COMPT/L_REQ/U_REQ/
                     READY/ES
  E84SignalSet       10-bit bitmap with bool get/set
  E84State           Idle / CarrierPresent / ValidAsserted /
                     LoadReady / UnloadReady / Transferring /
                     Complete / EmergencyStop
  E84StateMachine    re-evaluates state on every signal change,
                     observable via set_state_change_handler

Joins EquipmentDataModel as `e84` (top-level — there's one per tool,
not per port).  ES (emergency stop) dominates regardless of other
signals; COMPT and BUSY override the VALID-handshake states.  Same
FSM drives real opto-isolated I/O lines (when wired through an
asio digital input adapter) and the back-to-back test simulation.

Six test cases cover the full load handshake trace (six transitions,
including the transient LoadReady-after-BUSY-drops state), the
unload variant via U_REQ, ES dominance + recovery, reset(), and
no-op suppression for idempotent signal writes.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-08 09:17:17 +02:00
raphael 28dac8e9c8 I2: Router::dispatch_with_s9 helper + end-to-end S9F3/F5 tests
The S9F3/F5 fallback was previously inlined in apps/secs_server.cpp;
this commit lifts it onto Router as a template helper and adds two
focused tests asserting the wire behaviour against a real back-to-
back HSMS Connection pair.

  template <typename EmitFn, typename HeaderProvider>
  std::optional<Message> dispatch_with_s9(emit, header, msg);

The helper does the has_handler / has_handler_for_stream check and
calls the supplied emit function with S9F3 (unknown stream) or S9F5
(unknown function in known stream).  The header_provider returns the
optional MHEAD bytes — keeping the helper free of any direct
Connection coupling.

Tests:
  - SUT registered only for S1F1; peer sends S1F5 -> SUT replies
    S9F5 to the peer.
  - SUT registered only for S1F1; peer sends S7F19 -> SUT replies
    S9F3 to the peer.

Closes Tranche I — SML parser and the auto-S9F* fallback closeout
both verified end-to-end.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-08 03:58:03 +02:00
raphael e2348db082 I1: SML parser — inverse of to_sml()
Adds parse_sml(text) -> Item / try_parse_sml(text) -> optional<Item>
in secs2/sml.hpp.  Round-trips with the existing to_sml() emitter for
every Item shape the codec produces: lists with nesting, ASCII / JIS8,
Binary (decimal and 0xHH literals), Boolean (T/F or 1/0, scalar and
multi-element), U1-U8 / I1-I8 / F4 / F8 vectors, and the optional
`[n]` count syntax (accepted but not enforced).

The parser is whitespace-insensitive outside quoted strings and uses
a small Cursor type for read_word / read_quoted / skip_ws.  Numeric
literals go through strtoul/strtoll/strtod so SML can carry hex,
octal, and decimal interchangeably (the emitter writes hex for Binary
and decimal everywhere else).

11 test cases cover the full round-trip surface, the whitespace
invariant, unknown-tag rejection, the try_parse error-swallowing
variant, and the optional `[n]` count.

secsgem-py has secs/sml.py for the same purpose; this brings the C++
port to parity on the tooling side.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-08 03:56:13 +02:00
raphael 82fac6fd17 H1: ModuleStateMachine + ModuleStore (E157 §6)
Per-module process-tracking state machine.  An E157 instance models a
single recipe step at a single module, with the canonical lifecycle:

  NotExecuting -> GeneralExecuting (StartGeneral)
                -> StepExecuting   (StartStep)
                -> StepCompleted   (CompleteStep)

Plus universal escape hatches: Reset returns any state to
NotExecuting; Abort terminates from any state to StepCompleted.

ModuleStore wraps the FSM with the now-standard pattern:
  - non-movable (this-capture lambdas)
  - per-module bind() carries current_substid + recipe_step
  - fire(module_id, event) delegates to the FSM
  - set_state_change_handler observes every transition with module_id

Joins EquipmentDataModel.  5 test cases cover happy path, Reset from
each interior state, Abort, store-level create dedup + bind, and the
multi-module change handler keying.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-08 03:37:20 +02:00
raphael d159bd39d7 G: CemObjectStore (E120 Common Equipment Model)
Hierarchical object tree for equipment self-description.  Each object
carries a CemObjectType (Equipment / Subsystem / IODevice / Module /
MaterialLocation / Other), an optional parent_objid, and a flat
attribute map keyed by name (the wire shape S14F1 / F3 returns).

Operations covered:
  add(CemObject)        - dedup'd, validates parent exists
  get / has             - lookup by objid
  get_attr / set_attr   - E14 GetAttr / SetAttr semantics
  children(parent)      - tree traversal; empty parent = roots

The flat-map representation matches how E14 ObjectService traffic
addresses nodes (by OBJSPEC string).  Wiring S14F1/F2 GetAttr and
S14F3/F4 SetAttr to this store is a downstream commit; the data model
is what was missing.

Joins EquipmentDataModel alongside the other top-level stores.  Three
test cases cover hierarchical add+dedup, children() traversal, and
get/set/missing attribute semantics.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-08 03:35:05 +02:00
raphael 7bff01c363 F1: EptStateMachine (E116 Equipment Performance Tracking)
Adds the six E116-0712 §6.2 buckets for classifying equipment time:

  NonScheduledTime (0)   not scheduled to operate
  ScheduledDowntime (1)  planned maintenance window
  UnscheduledDowntime (2) faults / unplanned stoppage
  Engineering (3)        engineering / qualification time
  Standby (4)            idle but available
  Productive (5)         actively producing

Wire-byte values pinned via static_assert to E116 §10.3.

The FSM is a classifier rather than a strict lifecycle — every
(state, event) pair is legal — but it remains data-driven through the
shared CarrierTransitionTable template so the default cross-product is
expressible declaratively.

The state-change handler also surfaces dwell time (how long the
previous state was held) computed off std::chrono::steady_clock, so
accounting code can compute MTBF / availability / utilization from a
single source without maintaining a parallel timestamp log.

4 test cases cover the initial state, every event firing, dwell-time
reporting, and the no-op same-state event (no handler call).

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-08 02:17:16 +02:00
raphael 7c726ed9ba E1: SubstrateStateMachine + SubstrateStore (E90 §6)
Per-substrate dual FSM with two orthogonal axes:

  Location (STS):
    AtSource -> AtWork (Acquire) -> AtDestination (Release)
    AtWork  -> AtSource (Return; processing aborted before completion)

  Processing:
    NeedsProcessing -> InProcess (Start) -> Processed (End)
    InProcess -> {Aborted, Stopped, Rejected, Lost} terminal
    NeedsProcessing -> {Skipped, Lost} terminal

Wire-byte values pinned via static_assert to E90-0716 §10.3.

SubstrateStore mirrors the CarrierStore pattern: non-movable, per-row
SubstrateStateMachine heap-allocated with handlers dispatching through
the store's location/processing callbacks; fire_location_event accepts
an optional new_location string so the application can carry
equipment-specific module names alongside the FSM state.

Joins EquipmentDataModel alongside carriers / load_ports.  9 test
cases cover initial state, full location lifecycle, all five
processing exits, and store-level dual-axis observer firing.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-08 00:49:40 +02:00
raphael 7668ceaae4 D3: CarrierStore + LoadPortStore
Per-CARRIERID and per-PORTID stores wrap the D1 FSMs, mirroring the
ProcessJobStore / ExceptionStore pattern: heap-allocated state machines
keyed in a std::map, non-movable to keep this-capture lambdas safe,
synthetic create() that wires per-row change handlers into the store's
top-level callbacks.

CarrierStore:
  create(carrierid, port_id, capacity)  — default 25-slot map
  fire_id_event / fire_slot_map_event / fire_access_event
  set_id_handler / set_slot_map_handler / set_access_handler

LoadPortStore:
  create(port_id)
  associate(pid, carrierid) / disassociate(pid)
  fire_transfer_event / fire_reservation_event
  set_transfer_handler / set_reservation_handler / set_association_handler

Both join EquipmentDataModel alongside process_jobs / control_jobs /
exceptions.  Six test cases cover create-dedup, ID-status change
observation, slot-map / access independence, port association,
transfer lifecycle, and reservation handler firing.

Server-side dispatch (S3F17 -> CarrierStore::fire_id_event, S3F25 ->
LoadPortStore transfer) lands in D4.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-08 00:14:50 +02:00
raphael 94c26c0771 D1: E87 carrier and load-port state machines
Per-carrier triple FSM: CIDS (id verification), CSMS (slot-map), CAS
(access).  Per-port triple FSM: LPTS (transfer), LRS (reservation), LAS
(association).  Wire-byte enum values pinned via static_assert to match
E87-0716 §10.3.

CarrierStateMachine combines the three carrier-side FSMs because they
are independent but always observed together; same for LoadPortState-
Machine.  Generic CarrierTransitionTable<State, Event> template is
reused across all six tables — same row shape as the PJ/CJ/Exception
tables that already exist.

Default tables cover the spec's documented transitions:
  CIDS: NotConfirmed <-> Confirmed/Mismatched/Unknown, Cancel returns
        to NotConfirmed from any state, Bind force-confirms.
  CSMS: NotRead -> Read -> {Mismatched, Reset}.
  CAS:  NotAccessed -> InAccess -> Complete (terminal).
  LPTS: OutOfService <-> InService <-> Loading/Unloading.
  LRS / LAS: simple boolean toggle pairs.

15 test cases assert the happy-path lifecycles, cross-state cancels,
and that change handlers fire only on real transitions (Read in
NotConfirmed is a no-op, not a handler call).

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-08 00:09:42 +02:00
raphael a1f7da4a7d C1: ExceptionStateMachine FSM + ExceptionStore
Per-EXID exception lifecycle for E5 §9.  States mirror the wire flow:

  Posted          equipment sent S5F9, awaiting host or autonomous clear
  Recovering      host's S5F13 accepted; equipment running recovery
  RecoverFailed   S5F15 reported a failed result; host may retry
  Cleared         terminal — store removes the row

Events:
  Created          synthetic NoState->Posted observer signal
  Recover          host's S5F13 (Posted/RecoverFailed -> Recovering)
  RecoveryComplete equipment internal (Recovering -> Cleared)
  RecoveryFailed   equipment internal (Recovering -> RecoverFailed)
  RecoveryAbort    host's S5F17 (Recovering -> Posted)
  Clear            equipment internal (Posted/RecoverFailed -> Cleared)

ExceptionStore mirrors ProcessJobStore: per-EXID FSMs heap-allocated via
unique_ptr, non-movable to keep `this`-captures safe, synthetic Created
fires after the row lands so observers can decide whether to emit S5F9
out of band.  on_recover validates EXRECVRA against the candidates the
post advertised.

The store joins EquipmentDataModel alongside process_jobs / control_jobs.
S5F9-F18 server-side dispatch lands in C2.

Tests (12 cases) cover FSM transitions including retry, abort, and
autonomous clear, plus store-level duplicate-rejection, EXRECVRA
validation, and Cleared-removes-the-row semantics.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-07 23:41:51 +02:00
raphael 4fec4297e2 B4: Host-mode integration tests
Five end-to-end tests wire a real HostHandler against a real passive
HSMS Connection over a TCP loopback pair and assert wire-level
behaviour matches expectations:

  - establish_communication + go_remote sequence S1F13 then S1F17
  - send_remote_command produces a wire-correct S2F41 the equipment
    can re-parse with parse_s2f41 and recover CPNAME/CPVAL
  - send_terminal_display round-trips through S10F1/F2
  - E40/E94 create+command sequence (S16F11, S14F9, S16F5)
  - Inbound S5F1 alarm fires the host's alarm observer + auto-acks

Each test uses the existing pump_until / SocketPair harness pattern
from test_hsms_connection.cpp.  The recorder pattern keeps the
equipment-side dispatch table small — every test installs the same
canned reply handler.

This closes Tranche B (host mode).  HostHandler now has the inbound
+ outbound surface secsgem-py's GemHostHandler exposes.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-07 22:58:51 +02:00
raphael 63bb0cf933 B1: HostHandler base class
GEM host-side counterpart to the existing equipment server: wraps an
HSMS Connection (Active mode), installs an inbound dispatch table that
auto-acks the messages a host is expected to passively accept, and
exposes the GEM workflow primitives.

Inbound dispatch:
  S5F1  Alarm Report          observe (alarm handler) + S5F2 Accept
  S6F11 Event Report          observe (event handler) + S6F12 Accept
  S6F25 Spool Data Ready      S6F26 Accept (host policy: pull on demand)
  S10F1 Terminal Display      observe + S10F2 Accepted
  S9F*  Equipment errors      observe (s9 handler); no ack (one-way)

Workflow shortcuts:
  establish_communication()   S1F13 -> S1F14
  go_remote()                 S1F17 -> S1F18
  go_offline()                S1F15 -> S1F16

Plus a low-level send_request() escape hatch so the senders coming in
B2/B3 don't have to friend the connection internals.

Drive-by: event_reports.hpp was missing `<optional>` (worked transitively
through the equipment-side include chain but not when included from the
host-side standalone).

secsgem-py has `gem/hosthandler.py`; this mirrors its surface for the
inbound-ack and lifecycle parts.  Outbound senders land in B2/B3.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-07 22:49:52 +02:00
raphael 72fa73fee0 A5: SECS-I-over-TCP convenience layer
Wires the SECS-I Protocol FSM behind an asio TCP socket so the block
protocol can run over loopback without serial hardware.  Mirrors
secsgem-py's `secsitcp/` adapter — useful for back-to-back simulators
and CI without a serial device.

Adds:
  include/secsgem/secsi/tcp_transport.hpp
  src/secsi/tcp_transport.cpp
  tests/test_secsi_tcp.cpp

The transport:
- Splits outgoing SECS-II messages into blocks (transparent multi-block).
- Accumulates incoming blocks until end_block=true, then assembles and
  delivers as a single SECS-II message — same surface as the HSMS
  Connection's MessageHandler.
- Drives T1 / T2 timers from asio steady_timer; T3/T4 stay upper-layer
  per the FSM contract.
- Auto-allocates monotonic system bytes per send.

Tests cover single-block delivery, multi-block reassembly (700-byte
ASCII body spanning multiple SECS-I blocks), and bidirectional exchange.

This closes Tranche A (catch-up to secsgem-py wire/transport surface).

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-07 21:36:17 +02:00
raphael a400ef3160 A4: SECS-I transport (block protocol + E4 retry FSM)
Adds a complete IO-free SECS-I implementation:

  include/secsgem/secsi/header.hpp   10-byte block header (R/W/E bits)
  include/secsgem/secsi/block.hpp    length + header + body + checksum
  include/secsgem/secsi/protocol.hpp half-duplex FSM (ENQ/EOT/ACK/NAK)
  src/secsi/*                         implementations
  tests/test_secsi.cpp                header, block, multi-block split,
                                      back-to-back FSM drive, RTY,
                                      contention, T2 timeout

The protocol is event-driven (`Event` → `Action` queue), so wiring it
to an asio serial_port is a thin adapter — that lands in the next
commit so this one stays reviewable.

Key design points:
- Master/slave contention: slave yields on simultaneous ENQ (E4 §7.1.4).
- RTY exhaustion raises ActionRaiseError, clears the send queue, resets
  to Idle (no zombie state).
- Multi-block assembler validates contiguous 1..N numbering and exclusive
  E-bit-on-last invariants — rejects malformed sequences with nullopt.
- Block::checksum is exposed publicly for the receive path's verification.

Tests cover the happy path (back-to-back delivery), error paths
(checksum mismatch, short input, oversize body), retries (NAK chain to
exhaustion), and protocol corner cases (contention, T2 timeout).

secsgem-py implements SECS-I block framing but lacks the explicit RTY
state machine; this commit puts the C++ port ahead on transport
correctness.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
2026-06-07 21:34:09 +02:00