998e81b3d8
Per-substrate transition history now survives restart. Each entry's
steady_clock timestamp is written as a system_clock-millis snapshot;
on replay the steady_clock time_point is reconstructed relative to
the current (steady_now, system_now) pair, so inter-event spacing
is preserved across restarts even if the FSM is in a different
process. Absolute wall-clock accuracy degrades by any NTP step
that happened between write and read; that's a documented caveat.
Record format goes v1 → v2. v1 (history-less) records still load,
just with empty history.
Test updates:
- the old "history is NOT journaled" test is REPLACED with one
that asserts every axis + event + label round-trips.
- hand-crafted v1 record on disk still loads (proves backwards
compat).
- 15 ms-spaced events restore with their spacing intact (±slop
for scheduler jitter).
Closes the "substrate history persistence" caveat from the post-#1-13
status writeup.
Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
445 lines
17 KiB
C++
445 lines
17 KiB
C++
#pragma once
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#include <chrono>
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#include <cstdint>
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#include <cstdio>
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#include <filesystem>
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#include <fstream>
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#include <functional>
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#include <map>
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#include <memory>
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#include <optional>
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#include <string>
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#include <system_error>
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#include <utility>
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#include <variant>
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#include <vector>
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#include "secsgem/gem/substrate_state.hpp"
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namespace secsgem::gem {
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// One entry in a substrate's per-axis transition log. Holds the
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// post-transition state on one axis (the other stays at NoState),
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// the triggering event encoded back into the SubstrateEvent or
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// SubstrateProcessingEvent enum (held discriminated by `is_processing`),
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// the location string at the moment, and a steady_clock timestamp.
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struct SubstrateHistoryEntry {
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std::chrono::steady_clock::time_point at;
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SubstrateState location_to{SubstrateState::NoState};
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SubstrateProcessingState processing_to{SubstrateProcessingState::NoState};
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std::variant<SubstrateEvent, SubstrateProcessingEvent> event;
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std::string location_label; // free-form location at the time of the event
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};
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struct Substrate {
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std::string substid; // SUBSTID — E90 wafer identifier
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std::string carrierid; // CARRIERID where this wafer originated
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uint8_t slot = 0; // 1-based slot in the source carrier
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std::string location; // free-form: equipment-defined module name
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std::vector<SubstrateHistoryEntry> history;
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std::unique_ptr<SubstrateStateMachine> fsm;
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std::filesystem::path journal_path; // empty when persistence disabled
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};
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class SubstrateStore {
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public:
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using LocationChangeHandler =
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std::function<void(const std::string& substid, SubstrateState from,
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SubstrateState to, SubstrateEvent)>;
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using ProcessingChangeHandler =
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std::function<void(const std::string& substid,
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SubstrateProcessingState from,
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SubstrateProcessingState to,
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SubstrateProcessingEvent)>;
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SubstrateStore() = default;
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SubstrateStore(const SubstrateStore&) = delete;
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SubstrateStore& operator=(const SubstrateStore&) = delete;
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SubstrateStore(SubstrateStore&&) = delete;
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SubstrateStore& operator=(SubstrateStore&&) = delete;
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void set_location_handler(LocationChangeHandler h) { on_loc_ = std::move(h); }
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void set_processing_handler(ProcessingChangeHandler h) { on_proc_ = std::move(h); }
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enum class CreateResult { Created, Denied_AlreadyExists };
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// Cap per-substrate history retention to keep memory bounded. 0 ==
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// unlimited. Default cap is 256 entries which comfortably covers a
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// typical wafer's lifecycle.
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void set_history_limit(std::size_t n) { history_limit_ = n; }
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std::size_t history_limit() const { return history_limit_; }
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CreateResult create(std::string substid, std::string carrierid = "",
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uint8_t slot = 0) {
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if (subs_.count(substid)) return CreateResult::Denied_AlreadyExists;
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install_(substid, carrierid, slot, "", std::nullopt, std::nullopt,
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std::nullopt);
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if (persistent_) write_record_(substid);
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return CreateResult::Created;
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}
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bool has(const std::string& id) const { return subs_.count(id) > 0; }
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const Substrate* get(const std::string& id) const {
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auto it = subs_.find(id);
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return it == subs_.end() ? nullptr : &it->second;
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}
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Substrate* get(const std::string& id) {
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auto it = subs_.find(id);
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return it == subs_.end() ? nullptr : &it->second;
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}
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bool fire_location_event(const std::string& id, SubstrateEvent e,
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std::string new_location = "") {
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auto* s = get(id);
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if (!s) return false;
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if (!new_location.empty()) s->location = std::move(new_location);
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bool ok = s->fsm->on_location_event(e);
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if (persistent_) write_record_(id);
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return ok;
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}
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bool fire_processing_event(const std::string& id, SubstrateProcessingEvent e) {
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auto* s = get(id);
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if (!(s && s->fsm->on_processing_event(e))) return false;
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if (persistent_) write_record_(id);
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return true;
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}
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bool remove(const std::string& id) {
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auto it = subs_.find(id);
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if (it == subs_.end()) return false;
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if (persistent_ && !it->second.journal_path.empty()) {
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std::error_code ec;
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std::filesystem::remove(it->second.journal_path, ec);
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}
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subs_.erase(it);
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return true;
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}
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std::size_t size() const { return subs_.size(); }
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std::vector<std::string> ids() const {
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std::vector<std::string> out;
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out.reserve(subs_.size());
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for (const auto& kv : subs_) out.push_back(kv.first);
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return out;
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}
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const std::vector<SubstrateHistoryEntry>* history(const std::string& id) const {
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const auto* s = get(id);
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return s ? &s->history : nullptr;
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}
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// ---- Persistence ----------------------------------------------------
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// v2 records also journal the per-substrate transition history.
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// Each entry's `at` field is written as a milliseconds-since-UNIX
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// epoch wall-clock timestamp; on replay the steady_clock time_point
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// is reconstructed relative to the *current* steady_now, so the
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// delta between two replayed entries matches their original spacing.
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// Absolute wall-clock accuracy depends on system_clock not having
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// been NTP-stepped between write and read.
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void enable_persistence(std::filesystem::path dir) {
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namespace fs = std::filesystem;
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journal_dir_ = std::move(dir);
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persistent_ = true;
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std::error_code ec;
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fs::create_directories(journal_dir_, ec);
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std::vector<std::pair<uint64_t, fs::path>> existing;
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for (auto& entry : fs::directory_iterator(journal_dir_, ec)) {
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if (!entry.is_regular_file()) continue;
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const auto& p = entry.path();
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if (p.extension() != ".sub") continue;
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uint64_t seq = 0;
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try { seq = std::stoull(p.stem().string()); }
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catch (...) { continue; }
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existing.emplace_back(seq, p);
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}
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std::sort(existing.begin(), existing.end(),
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[](const auto& a, const auto& b) { return a.first < b.first; });
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for (auto& [seq, path] : existing) {
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auto rec = load_record_(path);
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if (!rec) { fs::remove(path, ec); continue; }
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install_(rec->substid, rec->carrierid, rec->slot, rec->location,
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rec->loc_state, rec->proc_state, rec->id_state);
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auto* s = get(rec->substid);
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if (s) {
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s->journal_path = path;
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s->history = restore_history_(rec->history);
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}
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if (seq >= next_seq_) next_seq_ = seq + 1;
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}
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}
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bool persistence_enabled() const { return persistent_; }
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std::filesystem::path journal_dir() const { return journal_dir_; }
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private:
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// Persisted history entry — system_clock millis at write time, plus
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// axis bytes and a small variant discriminator.
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struct PersistedHistoryEntry {
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int64_t system_ms_at_write;
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SubstrateState location_to;
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SubstrateProcessingState processing_to;
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uint8_t event_kind; // 0 = SubstrateEvent, 1 = SubstrateProcessingEvent
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uint8_t event_value; // raw enum value
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std::string location_label;
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};
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struct Record {
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std::string substid;
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std::string carrierid;
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uint8_t slot;
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std::string location;
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SubstrateState loc_state;
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SubstrateProcessingState proc_state;
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SubstrateIDStatus id_state;
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std::vector<PersistedHistoryEntry> history;
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};
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// Substrate record (v2):
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// v1 header (kept) + v2 trailer:
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// [u8 magic = 0xC6][u8 version]
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// [u8 loc_state][u8 proc_state][u8 id_state][u8 slot]
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// [u16 substid_len][substid]
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// [u16 carrierid_len][carrierid]
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// [u16 location_len][location]
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// --- v2 trailer ---
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// [u32 history_count]
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// [repeat: i64 system_ms, u8 loc_to, u8 proc_to, u8 kind, u8 event,
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// u16 label_len, label]
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// v1 records accepted; history comes back empty.
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static constexpr uint8_t kMagic = 0xC6;
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static constexpr uint8_t kVersion = 0x02;
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void install_(const std::string& substid, const std::string& carrierid,
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uint8_t slot, const std::string& location,
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std::optional<SubstrateState> loc,
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std::optional<SubstrateProcessingState> proc,
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std::optional<SubstrateIDStatus> id) {
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auto fsm = std::make_unique<SubstrateStateMachine>();
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if (loc || proc || id) {
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fsm->restore_state(loc.value_or(SubstrateState::AtSource),
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proc.value_or(SubstrateProcessingState::NeedsProcessing),
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id.value_or(SubstrateIDStatus::NotConfirmed));
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}
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const std::string keyed = substid;
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fsm->set_location_handler(
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[this, keyed](SubstrateState f, SubstrateState t, SubstrateEvent e) {
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record_history(keyed, t, SubstrateProcessingState::NoState, e);
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if (on_loc_) on_loc_(keyed, f, t, e);
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});
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fsm->set_processing_handler(
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[this, keyed](SubstrateProcessingState f, SubstrateProcessingState t,
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SubstrateProcessingEvent e) {
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record_history(keyed, SubstrateState::NoState, t, e);
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if (on_proc_) on_proc_(keyed, f, t, e);
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});
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subs_.emplace(substid,
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Substrate{substid, carrierid, slot, location, {},
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std::move(fsm), {}});
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}
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void write_record_(const std::string& substid) {
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namespace fs = std::filesystem;
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auto* s = get(substid);
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if (!s) return;
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if (s->journal_path.empty()) {
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char namebuf[32];
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std::snprintf(namebuf, sizeof(namebuf), "%010llu.sub",
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static_cast<unsigned long long>(next_seq_++));
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s->journal_path = journal_dir_ / namebuf;
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}
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fs::path tmp = s->journal_path;
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tmp += ".tmp";
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std::ofstream out(tmp, std::ios::binary | std::ios::trunc);
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if (!out) return;
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uint8_t header[6] = {
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kMagic, kVersion,
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static_cast<uint8_t>(s->fsm->location_state()),
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static_cast<uint8_t>(s->fsm->processing_state()),
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static_cast<uint8_t>(s->fsm->id_state()),
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s->slot};
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out.write(reinterpret_cast<const char*>(header), sizeof(header));
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auto write_str = [&](const std::string& str) {
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uint16_t n = static_cast<uint16_t>(str.size());
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uint8_t lb[2] = {static_cast<uint8_t>(n >> 8), static_cast<uint8_t>(n)};
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out.write(reinterpret_cast<const char*>(lb), 2);
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out.write(str.data(), static_cast<std::streamsize>(n));
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};
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write_str(s->substid);
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write_str(s->carrierid);
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write_str(s->location);
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// --- v2 history trailer ---
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auto write_be32 = [&](uint32_t v) {
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uint8_t b[4] = {static_cast<uint8_t>((v >> 24) & 0xFF),
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static_cast<uint8_t>((v >> 16) & 0xFF),
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static_cast<uint8_t>((v >> 8) & 0xFF),
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static_cast<uint8_t>(v & 0xFF)};
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out.write(reinterpret_cast<const char*>(b), 4);
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};
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auto write_be64 = [&](int64_t v) {
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uint64_t u = static_cast<uint64_t>(v);
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for (int i = 7; i >= 0; --i) {
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uint8_t byte = static_cast<uint8_t>((u >> (i * 8)) & 0xFF);
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out.put(static_cast<char>(byte));
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}
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};
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using clk = std::chrono::steady_clock;
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using sclk = std::chrono::system_clock;
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const auto steady_now = clk::now();
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const auto system_now_ms = std::chrono::duration_cast<std::chrono::milliseconds>(
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sclk::now().time_since_epoch()).count();
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write_be32(static_cast<uint32_t>(s->history.size()));
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for (const auto& h : s->history) {
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const auto elapsed_ms = std::chrono::duration_cast<std::chrono::milliseconds>(
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h.at - steady_now).count();
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const int64_t system_ms_for_entry = system_now_ms + elapsed_ms;
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write_be64(system_ms_for_entry);
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out.put(static_cast<char>(h.location_to));
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out.put(static_cast<char>(h.processing_to));
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const uint8_t kind = std::holds_alternative<SubstrateEvent>(h.event) ? 0 : 1;
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out.put(static_cast<char>(kind));
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uint8_t ev_val = 0;
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if (kind == 0) {
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ev_val = static_cast<uint8_t>(std::get<SubstrateEvent>(h.event));
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} else {
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ev_val = static_cast<uint8_t>(std::get<SubstrateProcessingEvent>(h.event));
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}
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out.put(static_cast<char>(ev_val));
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uint16_t lab_len = static_cast<uint16_t>(h.location_label.size());
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uint8_t lb[2] = {static_cast<uint8_t>(lab_len >> 8),
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static_cast<uint8_t>(lab_len)};
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out.write(reinterpret_cast<const char*>(lb), 2);
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out.write(h.location_label.data(),
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static_cast<std::streamsize>(lab_len));
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}
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out.flush();
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out.close();
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std::error_code ec;
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fs::rename(tmp, s->journal_path, ec);
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if (ec) fs::remove(tmp, ec);
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}
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// Reconstruct steady_clock::time_point from persisted system_clock millis
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// by anchoring to the current (now_steady, now_system) pair. Wall-clock
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// jumps between write and read will skew absolute values; deltas stay
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// accurate.
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static std::vector<SubstrateHistoryEntry> restore_history_(
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const std::vector<PersistedHistoryEntry>& src) {
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std::vector<SubstrateHistoryEntry> out;
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out.reserve(src.size());
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using clk = std::chrono::steady_clock;
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using sclk = std::chrono::system_clock;
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const auto steady_now = clk::now();
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const auto system_now_ms = std::chrono::duration_cast<std::chrono::milliseconds>(
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sclk::now().time_since_epoch()).count();
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for (const auto& p : src) {
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SubstrateHistoryEntry e;
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const int64_t delta_ms = p.system_ms_at_write - system_now_ms;
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e.at = steady_now + std::chrono::milliseconds(delta_ms);
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e.location_to = p.location_to;
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e.processing_to = p.processing_to;
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e.location_label = p.location_label;
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if (p.event_kind == 0) {
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e.event = static_cast<SubstrateEvent>(p.event_value);
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} else {
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e.event = static_cast<SubstrateProcessingEvent>(p.event_value);
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}
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out.push_back(std::move(e));
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}
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return out;
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}
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static std::optional<Record> load_record_(const std::filesystem::path& p) {
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std::ifstream in(p, std::ios::binary);
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if (!in) return std::nullopt;
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uint8_t header[6];
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in.read(reinterpret_cast<char*>(header), sizeof(header));
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if (!in || header[0] != kMagic) return std::nullopt;
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if (header[1] != 0x01 && header[1] != 0x02) return std::nullopt;
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const uint8_t version = header[1];
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Record r;
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r.loc_state = static_cast<SubstrateState>(header[2]);
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r.proc_state = static_cast<SubstrateProcessingState>(header[3]);
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r.id_state = static_cast<SubstrateIDStatus>(header[4]);
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r.slot = header[5];
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auto read_str = [&](std::string& out) {
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uint8_t lb[2];
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in.read(reinterpret_cast<char*>(lb), 2);
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if (!in) return false;
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uint16_t n = static_cast<uint16_t>((uint16_t(lb[0]) << 8) | lb[1]);
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out.resize(n);
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in.read(out.data(), n);
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return static_cast<bool>(in) || n == 0;
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};
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if (!read_str(r.substid)) return std::nullopt;
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if (!read_str(r.carrierid)) return std::nullopt;
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if (!read_str(r.location)) return std::nullopt;
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if (version >= 2) {
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auto read_be32 = [&](uint32_t& v) {
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uint8_t b[4];
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in.read(reinterpret_cast<char*>(b), 4);
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if (!in) return false;
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v = (uint32_t(b[0]) << 24) | (uint32_t(b[1]) << 16) |
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(uint32_t(b[2]) << 8) | uint32_t(b[3]);
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return true;
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};
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auto read_be64 = [&](int64_t& v) {
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uint8_t b[8];
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in.read(reinterpret_cast<char*>(b), 8);
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if (!in) return false;
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uint64_t u = 0;
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for (int i = 0; i < 8; ++i) u = (u << 8) | b[i];
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v = static_cast<int64_t>(u);
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return true;
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};
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uint32_t count = 0;
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if (!read_be32(count)) return std::nullopt;
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r.history.resize(count);
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for (auto& h : r.history) {
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if (!read_be64(h.system_ms_at_write)) return std::nullopt;
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int b0 = in.get(); if (b0 == EOF) return std::nullopt;
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int b1 = in.get(); if (b1 == EOF) return std::nullopt;
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int b2 = in.get(); if (b2 == EOF) return std::nullopt;
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int b3 = in.get(); if (b3 == EOF) return std::nullopt;
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h.location_to = static_cast<SubstrateState>(b0);
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h.processing_to = static_cast<SubstrateProcessingState>(b1);
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h.event_kind = static_cast<uint8_t>(b2);
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h.event_value = static_cast<uint8_t>(b3);
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if (!read_str(h.location_label)) return std::nullopt;
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}
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|
}
|
|
return r;
|
|
}
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|
|
|
template <typename Event>
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|
void record_history(const std::string& id, SubstrateState loc_to,
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|
SubstrateProcessingState proc_to, Event ev) {
|
|
auto* s = get(id);
|
|
if (!s) return;
|
|
SubstrateHistoryEntry entry;
|
|
entry.at = std::chrono::steady_clock::now();
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|
entry.location_to = loc_to;
|
|
entry.processing_to = proc_to;
|
|
entry.event = ev;
|
|
entry.location_label = s->location;
|
|
s->history.push_back(std::move(entry));
|
|
if (history_limit_ != 0 && s->history.size() > history_limit_) {
|
|
// Drop the oldest entry; vector shift is fine for the small caps
|
|
// we expect (default 256, typically a few dozen per substrate).
|
|
s->history.erase(s->history.begin());
|
|
}
|
|
}
|
|
|
|
std::map<std::string, Substrate> subs_;
|
|
LocationChangeHandler on_loc_;
|
|
ProcessingChangeHandler on_proc_;
|
|
std::size_t history_limit_ = 256;
|
|
bool persistent_ = false;
|
|
std::filesystem::path journal_dir_;
|
|
uint64_t next_seq_ = 0;
|
|
};
|
|
|
|
} // namespace secsgem::gem
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